Paper Industry

Paper Industry

Kaolin is the most extensively used additive in the manufacturing of paper, primarily as a filler and coating. Kaolin is combined with wood pulp or fiber to generate substantially more paper filler, and thus more paper. It is a cost effective alternative to all wood paper filler, which has become more expensive as demand for paper increases and supply of wood decreases. Kaolin’s primary competition in fillers is calcium carbonate which, though more affordable, has less dramatic results. The particle size of kaolin plays an important role in fillers and coatings as larger particles provide added strength to paper. Kaolin coatings improve paper appearance, giving it varying degrees of gloss, smoothness, brightness, opacity and most importantly printability. Three aspects of kaolin that shape these characteristics are purity, rheology and particle geometry. Kaolin improves printability by providing added ink absorption, ink pigment holdout, lowering linting tendency and increasing roughness.


Paper ( Paper and Board )

The benefit of using Asteroid Hydrous Kaolin in paper are as follow, Kaolin imparts the following properties in Paper formulations

  • Good Gloss, Opacity & Brightness
  • Lower viscosity improve better coverage
  • Particle Fineness contributes better Smoothness
  • Good filling property
  • Anti settling property
  • Improve Water retention
  • Low Ink feathering

Critical to Quality Parameters

  • Brightness ( ISO, GE )
  • Particle Size (Below 2 Micron, Below 1 Micron, Below 0.5 Micron)
  • Particle Size Distribution (Median Particle Size)
  • Yellowness
  • Viscosity (Brookfield, Hercules)
  • Moisture
  • Caustic Demand
  • Dispersing Demand
  • TDS
  • pH

Regular Hydrous Clay : Aster 80 Lump / Powder, Aster 83Lump / Powder, Aster 85 Lump / Powder

  • Usage: As a filler in paper making. As coatings pigment in precoat paper / Board )
  • Function: Opacity, Enhancing the printability

Calcined Kaolin : Asterfil, Astercot, Asterfine

  • Usage: For partial replacement of Titanium dioxide in paper / board coating, As a Functional filler for improving the brightness and opacity.
  • Function: Opacity, Brightness, Whiteness
  • Critical quality requirements: Shade, Grit content, PSD
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